PLC Programming, Visualization & Commissioning
Technically robust automation solutions for machines and industrial systems.
KV-Automotion develops structured PLC software, clearly designed visualization systems and stable process logic for a predictable system start-up - from software development through to successful commissioning.
Scope of Services - PLC Programming and Automation
KV-Automotion delivers PLC software, visualization systems and automation solutions for machines and industrial systems throughout the entire project lifecycle.
The focus lies on structured control software, clearly defined state and sequence models, and well-defined interfaces between PLC, HMI, drive technology and higher-level systems.
Software structure, diagnostic capability and scalability are considered during the engineering phase to ensure stable system operation and enable future modifications.
Virtual commissioning (VIBN) can be applied as a complementary approach to validate PLC functions and machine sequences under controlled conditions before real commissioning.
In daily project execution, not only the implemented functionality matters, but also how reliably the software performs during commissioning and operation. This results in tangible benefits in terms of schedule reliability and process stability.
Benefits of Structured PLC Programming in Projects
Structured PLC software reduces risks during commissioning and operation and provides a stable foundation for long-term system performance.
Our focus:
- Transparent program structure and clear state logic
- Reliable sequences from the initial system start-up
- Reduced effort for adjustments during commissioning
- Faster fault diagnosis through meaningful messages and visualization
- Improved scalability and maintainability throughout the entire system lifecycle
If the software is additionally safeguarded through virtual commissioning (VIBN), defined sequences, limit and fault scenarios, as well as interfaces can be tested reproducibly in advance. This reduces rework during real commissioning and improves planning reliability.
To achieve these benefits in practice, a combination of clean software architecture and commissioning experience is essential - particularly with regard to interfaces, operating modes and diagnostics.
KV-Automotion - Your Partner for PLC Programming
KV-Automotion combines structured software engineering with practical commissioning experience. Control software is not developed in isolation, but with a clear understanding of real machine behavior based on many years of commissioning experience.
Our focus:
- Engineering with real commissioning conditions in mind
- Clear state models and reproducible sequences
- Consistent software structure across different machine areas
- Transparent programs designed for long-term maintainability
Virtual commissioning (VIBN) is applied as a project-specific additional safeguard to validate control logic, operator sequences and interfaces in advance, before real commissioning takes place under time pressure.
Service Areas in Detail
Technologies and Systems
Implementation is based on established Siemens automation platforms. The focus lies on a consistent and project-appropriate system environment that enables stable processes, clear engineering structures and software designed for long-term maintainability. In combination with virtual commissioning, functions can be tested at an early stage and sequences validated before real commissioning takes place.
Systems and tools used:
- SIMATIC TIA Portal
- SIMATIC Classic
- WinCC (TIA / Classic)
- fe.screen-Sim for virtual commissioning
PLC Programming
We develop PLC software for machines and industrial systems across different levels of complexity - from standalone machines to networked production lines. This is based on many years of experience in special-purpose machinery as well as in the implementation of demanding automation projects, including testing, assembly and production systems. Through practical project execution, structured software concepts and close coordination with mechanical design and commissioning, solutions are created that prove reliable in real system operation and remain maintainable in the long term.
The software is designed for transparency, stability and long-term maintainability.
Technical focus:
- Structured programming based on defined standards
- Sequence and state control concepts (step sequences, state machines)
- Modular and reusable program components
- Clean interfaces to drive systems, peripherals and higher-level control systems
- Consideration of diagnostics, maintenance and scalability
Visualization (HMI)
The visualization reflects the current system status and plays a key role in safe operation. KV-Automotion develops functional and clearly structured HMI solutions aligned with the process and the operator.
The focus lies on clear process visualization and fast fault diagnosis.
Scope of services:
- Design of operator control and monitoring systems
- Implementation using WinCC (TIA / Classic)
- Structured alarm and message systems
- Process, function and diagnostic screens
- Consistent operating logic across multiple machine areas
Process Control Systems (PCS)
Process control systems (PCS) are used for the higher-level monitoring, operation and analysis of plant processes. KV-Automotion develops structured control system solutions with clear process guidance, transparent system states and safe operation.
Diagnostic capability, scalability and stable integration into existing automation and IT systems are considered from the engineering phase onward.
Particular emphasis is placed on clear state models and unambiguous process logic.
Typical contents:
- Structured process control
- Message systems, archiving and trend visualization
- Recipe and operating mode concepts
- Interfaces between PLC, HMI and process control system
Commissioning
Commissioning is a core part of our services. KV-Automotion supports commissioning either on-site or remotely and ensures that control system, visualization and process logic operate reliably in interaction.
Commissioning is carried out in a structured, transparent and goal-oriented manner.
Scope of services:
- Systematic commissioning of PLC, HMI and peripheral systems
- Verification of sequences, safety and operating functions
- Optimization of cycle times and process sequences
- Support during acceptance tests and production start-up
Virtual Commissioning as an Additional Safeguard
Depending on the project scope, virtual commissioning (VIBN) can be applied to test PLC programs, operator sequences and interfaces under controlled conditions before real commissioning takes place. This allows sequences, limit and fault scenarios, as well as complex state transitions to be tested reproducibly, reducing risks and improving commissioning planning.
Further details on virtual commissioning and the digital twin are described on the separate VIBN subpage.
Our Technical Approach
High-performance PLC software is the result of clear structure, transparent architecture and consistent technical decisions throughout the entire project lifecycle. The objective is to deliver solutions that operate reliably, can be maintained efficiently and remain scalable in the long term. Virtual commissioning serves as a valuable addition to validate functions at an early stage and reduce risks before real commissioning takes place.
Foundations of our PLC development:
- Clear and maintainable software structures
- Stable sequences during system operation
- Clean interfaces between system levels
- Predictable and reproducible commissioning
- Virtual commissioning as an additional component of the engineering process
Planning an Automation Project?
Talk to us about your requirements. We support you from software development through to successful system handover.